Mahna Mahna
The journey of Mahna Mahna started the moment we decided we wanted to build our own Catamaran and then sail the world on her, but the actual building started in September 2005. The initial materials for our Schionning 1230 Wilderness Catamaran arrived from ATL composites and some other suppliers, over August 2005 and work on the strongback, the frame upon which the hulls are built, started in September. The journal starts with the building of the strongback. We will endeavour to pass on what we learn in the building process as we go and we welcome any questions or advise from anyone either following us or ahead of us in the journey. We have logged our time on each job (shown on the relevant pages) and total time also shown below. There are many different methods used by builders and the methods we use and describe on our site are suggestions only. You should always consult your designer and materials supplier for the best method of construction.

This is the layout of the 1230 with the galley up for the standard rig. Because we are building the bi-rig there are a couple of structural changes such as reinforcing around bulkhead 4 (the one in front of the forward berths) and boxes against the bulkhead at the hull to accommodate the twin unstayed masts, but there wont be a mast in front of the cabin. The only other compulsory change is the daggerboards will move back toward the front of the aft cabin bulkheads in each hull. The doorway/bulkhead of the main bathroom in the port hull will angle forward in the same way as the aft berth does in the starboard hull.
Having no central mast would allow us flexibility in the layout of the saloon. We could for example have the dining area/lounge facing forward to take advantage of the clean forward view. We could also have the galley facing aft. We will also have a chart table in the saloon but are unlikely to use paper charts often. We will stay with a central sliding door between saloon and cockpit with the helm on the port side but wont have the bbq next to the helm. We do want the breakfast table in the cockpit.
We will opt for either outboards or electric engines on outboard legs that will raise into the aft of each hull in the space where the walk-through transoms are so we probably wont be having those, but plan on having a raised duckboard with long hatches below (top at height of seating, bottom at bridgedeck angled back in a triangle shape) for storing such things as boat hook, gaff, fishing rods and other long things and with a central transom walk-through and steps to climb up and into the cockpit at the hulls (see my mock up) if we don't want to walk to the centre. The purpose of this is to have easy access to the dinghy from the cockpit and ease of passing things up or down into the dinghy. We will only have 2 winches with clutches in front and these will be at the rear corners of the boat, and will control the mainsheets as well as halyards and also the daggers and the dinghy davits. I also like the idea of larger rounded bottom steps to sit and fish off and for added safety getting into and out of a dinghy and perhaps even room to mount a retractable swim ladder that is difficult to fit with kick up rudders but believe they may add drag under sail so I will have to investigate this with the designer. The sail controls on the bi-rig allow for a centre walk through as we don't have one long mainsheet traveler, we have 2 smaller ones.
Some other changes that we are contemplating are having the 2 smaller mainsheet travelers on the Targa so they are up and out of the way. The Targa, as well as being a davit for the tender will also have the radome mounted on a pole in the centre as we can't mount it on the rotating masts, and a wind gen on one side and aerials for radio etc on the other. Another change will be to have our main port berth mounted abeam with an extended hexagonal end protruding into the companionway with steps into the berth on each side so that we don't have to climb over each other to get in and out and depending on the seaway and motion we will also have a berth each way as the starboard will stay fore and aft as per the plan. We are toying with the idea of having the anchor locker convert into a bath in some way and also with the idea of have a ladder that lowers to the water/beach built into the catwalk but these are just ideas at this stage. Some of these ideas are from other boats we have seen and I guess what we are doing is "borrowing" good ideas we see as we go and then seeing if they work with our boat.
Of course it is a long build so there is plenty of time to change our minds!!
Total Elapsed Building Time: 3824.00 Hours
August 2005 The Kit Cat is delivered
September 2005 Buying second hand timber
October 2005 Building the Strongback
November 2005 Gluing the panels
December 2005 Standing the bulkheads
January 2006 Attaching the hull panels
February 2006 Preparing the Port hull for glass
March 2006 Glassing the Port hull
April 2006 Fairing the Port hull
May 2006 Almost turning the port hull
June 2006 Turning the Port hull
July 2006 Still working on the Port hull
August 2006 Starting the Starboard hull
September 2006 Planking the Starboard Hull
October 2006 Fairing the Starboard hull
November 2006 Internal taping the starboard hull
December 2006 Finishing the Starboard hull
January 2007 Making other boat parts
February 2007 Still on other boat parts
May 2007 Raising the bridgedeck
June 2007 Still raising the bridgedeck
July 2007 Internal work begins
August 2007 Hull webs and soles
September 2007 Uni troughs and ropes
November 2007 More strip planking
December 2007 Still more strip planking
January 2008 Slow going in the heat
February 2008 Cockpit furniture
April 2008 Finishing the daggers and cases
May 2008 Still on the daggers and cases
June 2008 Fitting forebeam and cases into the boat
September 2008 Another odd jobs month
November 2008 Strip planking again
December 2008 Cabin roof on boat
January 2009 Cabin roof and sides glassed
February 2009 Finishing cabin sides and rear decks
March 2009 Davits, duckboard and rear steps
April 2009 Finishing sterns and duckboard
June 2009 Loose end jobs before closing hulls
August 2009 More internal work
September 2009 Yet more internal work
October 2009 Plumbing and wiring
November 2009 More internal furniture and wiring etc
December 2009 Same Same (more furniture and wiring)
January 2010 Sump plumbing finished
February 2010 Ensuite plumbing completed
March 2010 Saloon furniture
April 2010 Side decks glassed on
June 2010 Bathroom wall and Vanuatu holiday
July 2010 More saloon furniture
August 2010 Forward bunks and steps
September 2010 Final prep for fairing
October 2010 Nose cones and boat turning
December 2010 More Galley cabinets
January 2011 Bridgedeck furniture about finished
February 2011 Ensuite plumbing completed Again!
March 2011 Shower, Laundry and Bathroom fit out
April 2011 Shower, and holding tanks plumbed
May 2011 Laundry floor and bathroom sump
June 2011 Bathroom plumbing and vanity
July 2011 Laundry and Bathroom
August 2011 Copper halyard pipes
September 2011 Slide out pantry
October 2011 Wiring and water pipes
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